Pharmaceutical box printing and design are critical to the recognition and branding of a brand. As such, the quality of the box design and printing must be of the highest quality. It should be durable and contain a unique design that reflects the company’s mission. To produce quality pharmaceutical boxes, pharmaceutical packaging companies use a variety of different printing processes, including Flexo, Digital, and Item-level serialization.
Custom Medicine Boxes
The design of medicine box is an important source of enticement for the consumers. In the design process, color combination and scheme play a key role. The medicine box can have a variety of colorful designs and several textual content. These contents can include the product name and brand name, as well as a list of possible side effects. High quality images and other visual illustrations can also be included.
Medicines are very sensitive and should be packaged with great care. Custom medicine boxes are a good solution for packaging these items. Moreover, they can be made according to customer specifications. For instance, if there are multiple versions of the same medicine, there is the option to separate them using a divider or a separate box.
Custom medicine boxes are also helpful for pharmaceutical box printing companies who are interested in enhancing the credibility of their products. Unlike the traditional packaging, medicine boxes made from cardboard are durable and protect medicines from damage or theft. Moreover, they also increase the life of the medicine by protecting it from contamination and other hazards. Custom medicine boxes are a great way to build a brand identity and increase customer confidence. Digital printing is a good option for small orders. This method produces cost-effective results.
Flexo Printing
Flexo printing is a versatile printing technique that is ideal for pharmaceutical box printing. It can accommodate a wide range of materials and substrates. This method is highly durable and offers high resolution and complex prints. It is compatible with oil-based inks and is a good choice for pharmaceutical packaging.
Compared to other printing methods, flexography is more environmentally friendly. It uses a flexible printing plate to produce high-quality prints on a variety of substrates. Because flexography uses non-porous materials, it is considered a safe option for packaging. Several steps are involved in the process, including image preparation, mounting, and printing.
Comprehensive Layout
Flexo printing is very economical. Since it prints directly on the box, it is ideal for small orders. It is also a good choice for high-volume printing. It can produce millions of impressions per minute. Flexo printing plates last for a long time, saving money when ordering in large volumes.
The printing process begins with a paste-up artist preparing the artwork. This person follows a comprehensive layout created by a graphic designer. The layout shows where the design elements should go and how they should be coloured. The artist prepares body copy, illustrations, and display type. She then pastes each of these onto a stiff based sheet. The printing process then continues through several printing decks, each designed to apply different colours. When the printing is complete, the substrate is passed through a drying unit, which is equipped with hot air or UV lights to ensure that each colour of ink has dried thoroughly.
The process is continuously evolving. New innovations are improving the productivity of flexo printing. Increased quality control processes have reduced the time needed to set up a production run. This is a significant factor in evaluating productivity. Returning an order is not only costly, but it also damages the company’s reputation. Therefore, new high-performance quality control systems guarantee 100 percent production quality, cut set-up time, and reduce waste.
Digital Printing
Pharmaceutical printing requires an extensive control over print jobs. Each job may consist of hundreds to thousands of labels, depending on the size of the label. Also, pharmaceutical printing requires a wide range of finishing options and sizes. The right machine for the job can help prevent errors and ensure high-quality print output. For high-volume pharmaceutical printing, an inspection rewinder may be essential.
Digital print technologies offer numerous benefits for the pharmaceutical industry. For example, they can help improve brand protection and protect intellectual property. Digital presses also enable just-in-time (JIT) printing, which cuts production costs by reducing the number of packages required to create each product. In addition, digital presses eliminate the need for significant “make-ready” steps, which typically require printing hundreds of feet of non-usable material. Ultimately, this results in less waste.
Multiple Vendors
Oliver’s technology can also help pharmaceutical companies avoid multiple vendors and focus on one single solution. Oliver’s omnichannel fulfillment and packaging solutions enable pharmaceutical companies to manage all aspects of the packaging process from design to fulfillment, and finally ship the finalized product directly to the customer. This solution also helps pharmaceutical companies meet regulations that are driving supply chain transparency and the fight against counterfeit medicines.
Digital printing capabilities are essential for pharmaceutical packaging. Today, digital printing is becoming a common requirement for pharmaceutical manufacturers. It allows them to offer differentiated packaging for their products. Ultimately, it improves customer service and leads to higher sales.
Item-level Serialization
Item-level serialization is a process by which each box or bottle of medicine has its own unique identity. This allows for its traceability at every stage of the supply chain. It also helps improve the sense of ownership and quality of the contents. This technology allows manufacturers to ensure the integrity of their product and guarantee that each box or bottle of medication is authentic.
The implementation of item-level serialization requires investment in training staff to implement the technology. In addition, the process requires a data log on every physical asset. This log is a critical part of item-level serialization. It can reduce the rate of false rejects and help reduce inventory losses.
Marking Individual Packs
Pharmaceutical serialization is a key requirement for the pharmaceutical industry. It ensures the safety of the product and allows it to be traced anywhere along its supply chain. Serialization is required by the FDA to ensure product authenticity. It also enables manufacturers to check the authenticity of a medicine anywhere in the supply chain. This process involves marking individual packs of medicines with a unique, machine-readable identifier, which can be a 1-D barcode or even a QR code.
Item-level serialization is a critical aspect of pharmaceutical packaging and manufacturing processes. It will help pharmaceutical manufacturers fight counterfeiting and increase the safety of their products. Unlike lot-level and batch-level traceability, item-level serialization will allow them to track individual items from manufacturing to distribution to retail. It will also help pharmaceutical manufacturers comply with regulations that are shaping the industry.
Compliance with Standards
Pharmaceutical companies have to meet stringent standards when designing and printing the packaging of their products. The packaging has to be attractive and communicate the more information on the product. For instance, the FDA requires that each medicine pack be serialized, so that its authenticity can be verified anywhere in the supply chain. Many print service providers offer digital printing solutions, which can provide a distinct advantage for users. Using a digital press for pharmaceutical box printing can allow for efficient production and complete process control. This technology can also improve brand colors and match reference colors. Print service providers can also offer custom color management software and training for their customers.
Packaging of Medicinal Products
Compliance with standards for pharmaceutical box printing involves following GMPs and other quality guidelines for the packaging of medicinal products. These standards apply to the entire life cycle of the packaging for these products, including design, production, labeling, storage, and distribution.
As a result of these standards, pharmaceutical packaging companies are able to reduce their overall cost. By eliminating the need for multiple print runs, they can achieve high print quality without compromising on cost. With these new developments, pharmaceutical packaging manufacturers can achieve more efficient production and reduce production time.
Benefits of Working with Oliver
Oliver offers a full-service pharmaceutical packaging solution, including custom pharmaceutical box printing, labeling, and packaging design. With over three centuries of experience, Oliver provides a one-stop-shop experience that offers the capabilities of a large shop while maintaining the nimbleness of a small shop. As a result, they are a valuable partner for pharmaceutical companies.
Oliver maintains high standards for quality, safety, and environmental responsibility. This commitment translates to the packaging and labels Oliver creates. The company employs certified green paper and paperboard products, and it minimizes the use of petroleum-based and plastic products. It also utilizes paperboard alternatives, including hemp, sugarcane, and recycled cotton fibers, which all help to reduce the environmental impact of packaging.
The company has printing presses that can handle a large volume of jobs. Using the right spot colors, which match reference colors, is vital for pharmaceutical packaging. In addition, it provides specialized color services, including color matching and ensuring brand colors match.
Using a managed print service reduces the costs of printing and streamlines processes. It also allows pharmacists to focus on their customers. The service can also increase the reliability of packaging. Oliver also makes investments in raw material supplies, preventing potential delays or shortages.
